Surface Engineering

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Well-maintained vibratory finishing, blasting & cleaning machines
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COSMA 1300/30 Grinding & Polishing Plant
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ELU NHW6 Double Grinder
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Belgium, 9870 Zulte
ELU NHW6 Double Grinder
MAHLER ELMGE 600 / 100 / 800 - 5250 GS - 5000 Continuous conveyor belt oven
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Play
MAHLER DLMGE 620 / 100 / 800 - 5250 GS - 5000 Continuous conveyor belt oven
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WIELUN ZUGIL POLAND Galvanisation Line/Galvanisation Plant
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RÖSLER / IMPIANTI Vibratory Finishing and Cleaning System Line 3
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Play
RÖSLER / MEA Vibratory Finishing and Cleaning System Line 2
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Play
RÖSLER / ULTRON Cleaning and Vibratory Finishing System Line 4
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GIETART GW 2100-625 Sandblasting machine with brush machine and furnace
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RÖSLER Vibratory Finishing and Cleaning System / Rotary Vibrator Line 1
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ONITECH PPT 001 Cleaning System
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Poland, 43-300 Bielsko – Biala
ONITECH PPT 001 Cleaning System
KÖHNE BP2100 primer spraying system with drying oven
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W 3/60-80-70 Ultrasonic Cleaning System
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Poland, 43-300 Bielsko – Biala
W 3/60-80-70 Ultrasonic Cleaning System
STEIMEL Vibratory Finishing and Drying System
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Poland, 43-300 Bielsko – Biala
STEIMEL Vibratory Finishing and Drying System
HOMAG Sparytech S 100 Enamelling Line
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Play
ESTMON MT 400 A Magnets Polishing Machine
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UMF - RUHLA SgHFe230/III Rasping Machine
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MAHLER DLMGE 600 / 100 / 800 - 5250 G continuous conveyor belt oven
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Play
MAHLER DLMEG 450/100/800/5250 G Conveyor belt pass-through
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MAHLER DLMGE 450 / 150 / 800 - 5250 - 3000 GK Conveyor belt pass-through
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Washing machine CABER 480 T
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France, region Oise
Washing machine CABER 480 T
Washing machine CABER 480 T
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France, region Oise
Washing machine CABER 480 T
Washing machine CABER 480 T
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France, region Oise
Washing machine CABER 480 T
DAEWOO DAFL 50 A floor cleaning machine
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Germany, 46342 Velen-Ramsdorf
DAEWOO DAFL 50 A floor cleaning machine
CABER 230 T Cleaner
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France, region Oise
CABER 230 T Cleaner
Washing machine CABER 480 T
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France, region Oise
Washing machine CABER 480 T
TELESIS PINSTAMP TMC470 marking system
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Pad printing machine G. A. A F200e-3 AXIS
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HBM HBM 40 Column Drill
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Germany, 46342 Velen-Ramsdorf
HBM HBM 40 Column Drill
BOREL FI 1250-160 industrial oven
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Switzerland, 2540 Grenchen
BOREL FI 1250-160 industrial oven
LÖSER Band-Finish Grinding & Polishing Line
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FESTO BLA5000 Sanding arm
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Italy, 14014 CAPRIGLIO D'ASTI
FESTO BLA5000 Sanding arm
WMT SBC 880 double sandblasting cabin
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Germany, 46342 Velen-Ramsdorf
WMT SBC 880 double sandblasting cabin
SIGG TR140 Sandblasting machine
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Germany, 73770 Denkendorf
SIGG TR140 Sandblasting machine
PETEWE PFS30CNC projection form sanding machine
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WMT CBS 990 sandblasting cabin
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Germany, 46342 Velen-Ramsdorf
WMT CBS 990 sandblasting cabin
ATM Opal 460 hot embedding press
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Switzerland, 2540 Grenchen
ATM Opal 460 hot embedding press
ATM Opal 460 hot embedding press
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Switzerland, 2540 Grenchen
ATM Opal 460 hot embedding press
BAUTERMIC LIH-0705 washing machine
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BAUTERMIC LIH-0705 washing machine
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CABER 178 washing machine
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France, region Oise
CABER 178 washing machine
Washing/decreaser machine CEEVER SPRAYMASTER JUNIOR/ s
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FUJIFILM APM Grinding & Polishing Line
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WMT CBS 500 sandblasting cabin
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Germany, 46342 Velen-Ramsdorf
WMT CBS 500 sandblasting cabin
MERLIN Marposs control screen
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TECNICAS IDE assembly and marking station
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WMT CBS 350 sandblasting cabin
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Germany, 46342 Velen-Ramsdorf
WMT CBS 350 sandblasting cabin
ROTOFINISH /RÖSLER ST 650 T Vibration drum/electric pot for cleaning
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KAYAKOC Vibratory finishing system
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Poland, 43-300 Bielsko – Biala
KAYAKOC Vibratory finishing system
Washing machine CABER 435LK
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France, region Oise
Washing machine CABER 435LK

Metals are ubiquitous and highly valued for the way in which they can be easily manipulated and processed. Metals can also be reprocessed an indefinite number of times, which makes them truly versatile. Once brought into the raw materials market, every type of metal can be re-smelted and made into new products.

However, metal products require surface treatment if they are to look good or be able to withstand harsh conditions. After all, every type of metal has the same nemesis: corrosion. The effects this has on metal varies greatly between types, but, sooner or later, all metal will be affected and will gradually decay. But fortunately, there are many machines and methods available to the field of metalworking for avoiding (or postponing) this eventuality.

Surface treatment of metals can be sub-divided into three areas:

  1. Finishing
  2. Coating
  3. Changing substance properties

There may be several applications that can be used in conjunction with each other depending on product and metal variety.

Finishing


Finishing means treating a surface before the metal product passes through another machining process, or prior to its completion as a product. Finishing is the last stage that acts directly on the workpiece by removing extraneous outer layers of material. The following applications are available for finishing:

  • Cutting
  • Grinding
  • Polishing and lapping
  • Blasting and cleaning

Cutting


Many metal products will already have been completed on a lathe or mill. Any further intervention will only worsen its material properties. This particularly applies to many technical components.

Grinding


If a cutting process is not precise enough, a grinding machine can be used to remove outer layers of material until the desired dimensions have been attained.

Polishing and lapping


Polishing and lapping can be used to provide a glossy surface as well precisely determine the shape down to a thousandth of a millimetre. Polishing is also a key step to be performed prior to chrome-plating and centrifugal finishers are often used for this purpose. They facilitate the efficient polishing of small parts without requiring any manual work.

Blasting and cleaning


Blasting is a method of wearing down large-scale surfaces. If an abrasive medium is used, material loss will always be entailed but this method is without alternative if a metallic object’s surface has been damaged: it is difficult to prepare corrosion-scarred surfaces for a new coating in any other way.

Other blasting methods may come into play depending on the base material, such as:

  • Sand, quartz or corundum, which will make easy work of thick sheet metal or bulky cast-metal parts.
  • For thin sheet metal, such as car chassis, baking powder is generally used.

In addition to blasting machines using abrasive media, there are also abrasion-free blasting methods: high-pressure water jets, for example, which use a concentrated blast of water. Such an approach is capable of removing the paint from an entire car within just a few minutes, but it involves a very complex technique.

The fastest-growing typed of blasting machine and cleaning system are dry-ice blasters. These work with pellets made from frozen carbon dioxide and achieve the very best cleaning results without any damage to surfaces. Other types of cleaning systems include conventional rinsing plants that work using soap- or alcohol-based cleaning agents. They are also used for removing grease and paint.

Galvanising machines for a perfect finish


Chrome-plating is the most advanced type of metal surface treatment. Galvanising machines may be simple on a technical level, but the products must be put through a long and complicated preparation process. Chrome-plated metallic products are well-protected against corrosion and attain a beautiful, glossy finish. But for those simply looking for sustainable protection against rust, zinc-coating machines are the most widespread type of galvanising plant for metallic products. They cover the surfaces with a hard, thick layer or rust-proof zinc which is not very visually appealing, but it means the items are well-prepared for further coating.

Coating


Painting, powder-coating and adhesion for visual appeal

Transforming a metallic item into a visually appealing product requires one final surface finishing step: coating. This involves the use of painting systems, powder-coating machines, or glue stations. The technologies available today enable operators to apply any type of coating while maintaining high productivity and consistent quality.

Changing substance properties


Making metals more resilient through surface treatment

Hardening methods are used to make a technically hard-wearing but difficult-to-access product more resilient. The most widespread application is hardening gear units. This process starts with gear that has been fully cut and ground down to the right dimensions that is then heated until it is red-hot and subsequently cooled off in an oil bath. This hardens the product surface while keeping the interior of the gear soft and elastic. This achieves abrasion-resistant surfaces and inner workings that can react elastically to high loads.

One thing that metal surface treatment machines have in common is that they are very simple on a technical level. They can be hardening plants, grinding-, polishing- and lapping machines; painting and cleaning lines, or even galvanising plants – whatever the variant, operators can enjoy a technically undemanding piece of equipment.

This also makes second-hand machines very attractive to prospective buyers since they can be maintained and overhauled with ease. The emergence of the dry-ice blaster has also opened up a whole new world of options: these machines can transform even the most clogged-up, worn out painting line into top condition.