WORKING PROCESS SAPIENS 1001 Wood Production Line

The Sapiens 1001 TFF machining centre is dedicated to sawing, routing and drilling components for the production of windows and doors.

The structure is a type of bridge with a fixed portal.
The cross beam is mounted on rigid, sturdy columns,
which are based on the ground by means of levelling and alignment units, both transverse and lateral.
The base of the column from the part reference side is connected to the central structure of the die, where the clamping systems and X-axis for part positioning are integrated.
The machine entrance and work areas are equipped with vertical and lateral pneumatic pressure devices, which ensure that the workpieces are correctly positioned against the lower and lateral reference of the clamping system.
The clamping units slide along the X axis and position the workpieces in the work zones according to the machining to be carried out.

In particular:
*in the first work zone, the position of the workpiece along the X axis is determined by an on-off movement microswitch
*in the second work zone, a reference stop, which disappears automatically, ensures the longitudinal positioning of the part.


The X axis is equipped with 3 clamps as follows:
-the first is controlled by a pneumatic cylinder
-the other 2 grippers are controlled by electronic axes X1 and X2, one for each gripper.

The part is generally introduced by an entry roller against a pneumatic reference stop,
in the area of the first gripper. The first gripper transports and positions the part in the first work zone, while the other two grippers position the part for the second operation in the second work zone. The 2 grippers are controlled by a servomotor and a high-precision rack-and-pinion system.
Each gripper has safety microswitches for start and stop strokes and mechanical collision stops.

The electrical board is positioned on the right-hand side of the machine, at the workpiece exit,
and all cables are transported in appropriate cable trays.

The crossbar is adapted to accommodate 2 slots for milling heads.

Pos.1 spindle with Y1 axis and Z1 axis.
Pos.2-Special double rotation head, with A and C axes; cage slides on Y2 axis and
Z2 axis

Each head has a 16-position tool magazine and in the first unit, a separate position with a pneumatic cylinder allows the saw blade to be changed on the head. The tool magazines have axis of rotation c1
and c2 for correct adjustment. The work cycle offers the advantage of working with one spindle in a work area while the second spindle is carried out a tool change for the second operation.

Technical description :

-Pneumatic pressure bar 5
-Min. Workpiece section dim. mmxmm 30x18
-Max. workpiece section size mmxmm 230x140
-Min. Length w/o rep. mm 300
-Max. length w/o rep. mm 2,800

-Axis travel X1-X2(clamp) mm 4,735
-Axis travel X1-X2 m/1' 120
-Travel Y1-Y2 mm 1.235
-Travel axis Y1-Y2 m/1' 60
-Travel Z2 axis mm 405
-Travel Z1 axis mm 300
-Travel speed Z1-Z2 axis m/1' 45
-Presser no. h-v 5+5
-Pressure unit thrust N 720

-Electrospindle power HS 652 kw 10 (ES 779)
-Speed rpm 12.000-18.000
-Max torque Nm 8
-HSK F63 tool attachment

-Electrospindle power ES 919L kw 12
-Speed rpm 12.000/15.000
-Max torque Nm 9.5
-HSK F63 tool attachment

-Max saw blade diameter mm 450
-Flange diameter mm 140

-Working height mm 960

Machine weight kg 3600 a.c.

-Tool magazine Pos.16+16+1

-RAL 7035 light grey
RAL 5015 sky blue

External dimensions:
mm 5710 x 2600 x 2075
Length x Width x Height" (mm)

Machine sold without tools or accessories